Try These 5 Ways to Remove a Stripped Screw

Nothing can stop a perfectly good DIY project in its tracks like a stripped screw. This can happen because a screw is old and stuck, and when you try to remove it, the grooves at the top of the screw wear away rather than holding fast and allowing you to gain purchase on the screw. It can also happen if a screw has rusted and the metal is no longer strong enough to take the force of a screwdriver or power driver.

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Dealing with a stripped screw can be frustrating, especially when you need to disassemble or repair something. However, with the right tools and techniques, you can successfully remove a stripped screw without causing further damage.

Things You'll Need

Before we begin, make sure you have the following tools and materials on hand:

• Screwdriver (ideally matching the screw type)
• Rubber band or steel wool
• Pliers or locking pliers
• Drill and a drill bit slightly smaller than the screw head
• Screw extractor set
• Hacksaw or rotary tool

Assess the Situation

Examine the stripped screw and its surrounding area. Determine the severity of the stripping and decide which method you will use to remove it. Depending on the circumstances, one method may be more suitable than another. If the screw head is only partially stripped, you may have a higher chance of success with the simpler methods.

And, speaking of simple methods, don't forget to try a few different screwdrivers to remove a stuck screw. Sometimes, if the degree of wear isn't too great, a smaller or bigger driver will be able to get the screw out.

Method 1: Rubber Band or Steel Wool

This method utilizes the grip provided by a rubber band or steel wool to gain traction and loosen the stripped screw. Follow these steps:

Step 1: Place a rubber band or tightly packed steel wool over the stripped screw head.

Step 2: Press the screwdriver into the material and down into the screw head.

Step 3: Apply steady downward pressure while turning the screwdriver counterclockwise.

Step 4: The added grip from the rubber band or steel wool should help the screwdriver catch and turn the screw. If the screw starts to loosen, continue turning until it is completely removed.

Method 2: Pliers or Locking Pliers

If the rubber band or steel wool method didn't work, you can try using pliers or locking pliers to remove the stripped screw. However, this method really only works if there is a part of the screw sticking out from the wood. It won't work if the screw is recessed into the material around it.

Step 1: Position the jaws of the pliers or locking pliers around the screw head, ensuring a firm grip.

Step 2: Apply steady pressure while turning the pliers counterclockwise.

Step 3: Be cautious not to apply too much pressure that could damage the screw or surrounding material.

Step 4: If the screw begins to loosen, continue turning until it is fully extracted.

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Method 3: Drill

If the previous methods aren't quite right, you can resort to drilling a small hole into the screw head to facilitate its removal. Follow these steps:

Step 1: Select a drill bit slightly smaller than the diameter of the screw head.

Step 2: Place the drill bit in the chuck of the drill.

Step 3: Set the drill to rotate counterclockwise (reverse).

Step 4: Position the drill bit at the center of the stripped screw head and apply gentle pressure to start drilling.

Step 5: Drill until the bit penetrates the screw head and forms a hole deep enough for the screw extractor to grab hold.

Method 4: Use a Screw Extractor

A screw extractor is a specialized tool designed to grip and remove stripped screws. Once you've purchased a screw extractor set, follow these steps:

Step 1: Choose a screw extractor that is smaller than the size of the screw head.

Step 2: Place the cutting side of the extractor bit in your drill and drill into the screw head.

Step 3: Flip the bit around, fit it into the hole you drilled, put the drill in reverse and gently activate the drill until the screw comes out.

Step 4: If the screw doesn't budge, try applying penetrating oil to the hole and give it some time to work its way in. Then, attempt to turn the screw extractor again.

Method 5: Make a Slot

Step 1: If the screw head is accessible and there is enough space, use a rotary tool or a hacksaw to carefully cut a small slot into the screw head.

Step 2: Once the slot is made, use a flathead screwdriver to turn the screw counterclockwise and remove it.

Remember to exercise caution throughout the process and take your time. Applying excessive force or using the wrong techniques can cause damage to the material or the screw itself. If you encounter significant difficulties, it might be best to consult a professional or seek assistance from a skilled handyman.